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Learn about all the warehouse storage solutions and when to use them for your 3PL businesses.
Read on to dig into all the details of warehouse storage systems and to figure out which approach is the best fit for your warehouse.
A good warehouse storage system has a direct impact on the functionality of your business. Incorporating these systems into your fulfillment operations can do wonders to improve safety, enhance organization, and maximize whatever space you''re in.
It''s difficult to overstate the importance of warehouse safety. Without the right safety measures in place, the health and wellbeing of your team is in jeopardy. Fortunately, warehouse storage systems improve the safety of everyone/everything at your warehouse—from your employees, to your inventory, to whatever machinery you''re using.
Modern warehouse storage is designed and engineered to be extremely safe. In fact, these structures have the strength and durability to store hundreds of thousands of pounds of inventory at once. Not only that, but you can take things a step further by reinforcing your structures with heavy duty guarding equipment. This might include partitions, guardrails, rack guards, Column Sentry®, or safety netting (among other options).
By using this supplemental guarding equipment, you can prevent even more injuries, debris, and various legal issues caused by collision damage or similar events.
With the right storage system, your warehouse team can find the inventory they need in a much faster and more efficient manner. This is largely because your warehouse layout is taken into consideration as you''re designing/selecting your storage solutions. In other words, you can customize your structures so that they cater to your unique storage needs.
This customization allows you to make the most of your available space and to enhance organization in a big way—seeing as you can choose the exact structures and systems that are best suited for your warehouse. In doing so, you can trust that your inventory is stored somewhere it can be located (and retrieved) as quickly as possible. This is a huge win for your pickers and packers, but also for your warehouse fulfillment team as a whole.
Depending on the size of your operation, you might have a pretty limited space to work from. Warehouse storage systems make sure you maximize whatever square footage you have available—even if that''s a modest amount.
When your inventory is well-organized, you''ll naturally utilize every inch of your storage capacity. By contrast, inventory that''s stored haphazardly (or without any method to the madness) is going to leave you with a lot of wasted, negative space. That''s why it''s so important to have a system that takes advantage of both horizontal and vertical storage. This way, you know you''re maxing out your resources and really getting the most out of your square footage.
Speaking of these expenses, it''s typically much easier (and more cost-effective) to modify your current storage space rather than find new warehouse real estate. With that in mind, maximizing less space and storing inventory efficiently will be a non-negotiable for your company.
The most common warehouse storage systems include pallet racks, multi-tier racks, static shelving, mobile shelving, and mezzanine flooring. Below you''ll find a definition for each system, as well as specific use cases that work best for these techniques.
At busy warehousing centers, pallet racks often become the center of the operation. Most pallet racking systems are made from wood, metal, or plastic and are used to hold inventory that''s shipped in large boxes. Depending on the height of these shipments, boxes are placed on your pallet racks using either forklift automation or another comparable mechanism.
You should know that pallet racking is an umbrella term with a number of subcategories underneath: coil racking, cantilever racking, double deep racking, carton flow racking, narrow aisle racking, and push back racking (just to name a few). More often than not, warehouses will choose a style of pallet racking according to its weight limits, adaptability, and whether or not it requires a change to their existing infrastructure.
For those reasons, pallet racks are popular at warehouses with a variety of SKUs and where they experience a high volume of product movement or turnover. This system is generally recommended for small- or medium-sized storage facilities, and for those storing bulky products.
Multi-tier storage racks excel at using vertical space. This type of storage system optimizes the height of your warehouse by creating different levels of manual loading aisles (which your team can access by stairs). For example, picking shelves can be coordinated at all different levels and heights. In turn, you can dramatically increase your warehouse storage capacity while still giving your employees easy, direct access to all the SKUs they''re looking for.
The use cases for multi-tier warehouse racks are actually quite varied. This system is a great choice for large inventory quantities that have small unit sizes. In addition, it pairs well with relatively lightweight products that are picked (and organized) manually. Lastly, multi-tier racks are a perfect companion for warehouses with limited floor space but tons of available height.
And because every warehouse has its own unique layout and aesthetic, multi-tier racks offer amazing flexibility and the option to add/remove tiers based on your needs at that time.
Static shelving is exactly what its name suggests—structures that are designed to stay put and occupy a consistent place within your warehouse. Whereas some shelving can hold thousands of pounds, static shelves are meant for inventory that''s fairly lightweight (i.e. they hold maybe a few hundred pounds per shelf). With these weight limits in mind, static shelving is most often used for storing inventory with continuous replenishment cycles.
Static shelving is not compatible with forklifts or similar warehouse machinery. Instead, inventory on static shelves must be picked, packed, and organized by hand (thus creating a bit more work for your warehouse team). While that''s not necessarily cause for avoiding static shelving, it''s good to keep in mind as you''re weighing all your storage options and deciding which system is most in tune with your needs.
A mobile shelving system can optimize your entire warehouse by eliminating individual access aisles. As opposed to a static setup, this strategy uses mobile bases that enable access to multiple shelves from a single working aisle. These bases slide laterally (and autonomously) over rails that are directly installed in your floors. Many times, they''ll also incorporate motors or control devices to ensure shelf movement is safe, smooth, and convenient for your workers.
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